Industry Trends

Elastomer Technology Trends to Watch for in 2025

Entering 2025, the elastomer industry continues to evolve. What kind of developments can we expect in materials, manufacturing processes, and applications? Take a look at the biggest advancements coming to the industry in our blog covering a comprehensive review of elastomer advancements from the journal of Advanced Industrial and Engineering Polymer Research.

3D-Printed Elastomers

We’re anticipating a big year for 3D-printed elastomers. While traditionally challenging due to elastomers’ unique material properties, new techniques are making it possible to create increasingly complex, precise, and custom elastomeric components. This advancing technology will be particularly valuable for prototyping and small-batch production runs, allowing for rapid iteration and design optimization.

Smart Elastomers 

Self-healing elastomers are moving from research labs to practical applications. These innovative materials can repair damage automatically, potentially extending component lifespan and reducing maintenance needs. Additionally, magnetic elastomers are gaining momentum, offering unique properties that can be controlled through magnetic fields, opening up new possibilities for smart sealing solutions.

Key Growth Areas

1. Robotics: Soft robotics is emerging as a major application area, with elastomers playing a crucial role in creating flexible, adaptive components that can handle delicate objects and conform to irregular shapes.

2. Medical Devices: The biomedical field continues to drive elastomer innovation, with new developments in tissue engineering and implantable devices requiring specialized elastomer formulations.

3. Construction: Advanced elastomeric sealants and bearings are becoming increasingly important in construction, particularly in seismic protection applications.

Material Innovations

Polyurethane elastomers are seeing significant advances in their formulation, with new developments focusing on improved wear resistance and environmental stability. There’s also growing interest in sustainable elastomers, including those derived from renewable resources and designed for better recyclability.

Looking Ahead

The coming year promises several exciting developments in elastomer technology:

  • Enhanced material properties for extreme environments
  • Smart elastomers with self-diagnostic capabilities
  • More sustainable and eco-friendly formulations
  • Advanced manufacturing processes for complex geometries

At Apple Rubber, we’re preparing for these developments in order to provide our customers with the most advanced elastomer solutions available. 

Have questions about how these upcoming developments might impact applications? Contact our engineering team!


The above blog content is based on the careful research of:

Ibrahim M. Alarifi,

A comprehensive review on advancements of elastomers for engineering applications,

Advanced Industrial and Engineering Polymer Research,

Volume 6, Issue 4,

2023,

Pages 451-464,

ISSN 2542-5048,

https://www.sciencedirect.com/science/article/pii/S2542504823000350